As we all know, starting in 1917, it was stated by Winchester Engineering, that the service pressure [for the "low velocity"] loads were set to 13,000 cup while the "high velocity" service pressure was 18,000 cup. Even today SAAMI lists the MAP pressure as 13,000 cup or 11,000 psi. and no data for the W.H.V. loads.
Back in the hayday of the 44-40 smokeless handloads (by 1912 through the 1930's), published RIFLE handloads ranged from 9,500 cup to 33,000 cup while Revolver handloads ranged between less than 8,500 cup and up to 15,000 cup.
{Sarcasm} - So many rifles and revolvers were blowing up, all across the USA and Europe, it took over 45 years for the multiple ammunition manufactures to cease production of the high pressure loads for the strong action rifles and the higher pressure normal loads for rifles and revolvers. Also participating in the cease of such loading data were all of the powder manufactures.
For nearly 30 years Sharpshooter smokeless rifle powder cans listed ONLY high velocity loads for the 44-40 cartridge. No warning call-outs at all on the labels. Early on, only the charge noted was for the W.C.F. High Velocity cartridge, no data listed for normal loads. The pressures created by such loads reached 20,000 cup, but yet again, no warning call-outs on such labels. Were people smarter back then than they are today? They must have been......this data also proves that these loads were much more popular and well known back then, as well as completely forgotten about after WWII.
The four powders below (six examples) shows such popularity of the 44 W.H.V.
by 1912, only 19gr noted, and for use in Black Powder Rifles
by the 1920's, only 19gr noted, and for use in Black Powder Rifles
by 1935 the High Velocity call-out was omitted and the charge was actually increased to 19.6gr and also noted was the 200gr JSP, 1,680fps @ 20,000 cup
by 1925 - IMR 1204, only noted as "44-40", omitting any WHV call-out,up to 30gr @ 1,830fps
by 1932 - Hercules 2400, up to 25.4gr, 1,870fps @ 20,000 cup, omitting any WHV call-outs
by 1935 - IMR 4227, up to 29gr @ 1,890fps, omitting any WHV call-outs
To continue...Even with other powders, pressures reached for use in revolvers were still 2,000 cup higher than the service pressure of 13,000 cup noted in 1917 and again by SAAMI years later. Early Bullseye data was listed for revolvers only and noted the cartridge as the 44-40 Colt. By the 1930's Bullseye No. 2 was listed for both rifle and revolver with separate charges.
Unique started listing 44-40 loads by the 1930's for both rifle use and revolver use by noting separate charges for each use.
WINCHESTER AMMUNITION
I have really been digging into this HV stuff and this is what I have come up with. I will try to eventually get it in good order. The 44-40 High Velocity load was first seen in catalogs in 1903 and was last reported seen in catalogs in 1942 and in stores through 1945. It was reported discontinued in 1938. It was introduced as the .44-40 Model M-92 "Special" ...High Velocity Low-Pressure Smokeless Powder Cartridges, however noted "Not For Pistols" and not to be used in the Winchester 73'. Keep in mind this was a Winchester product catered to the Winchester Model 92' rifles. These HV loads were good for the Marlin 1888 and 1894 as well as many other strong action rifles.
I am sure you have probably already seen this H.V. box label. This is what they probably looked like from 1903 to about 1928. The timeline is difficult to follow and much more difficult to explain. The most important features to note on this box is the "Oct 1909" label date and the "Low Pressure" call-out. A 1903 H.V. draw set cartridge contained 20.8gr of Sharpshooter. This offering was reported to achieve 1,500fps.
Replicated loads shot in 1930's smokeless powder cases yielded the following results.
Advertised 1,564fps - 19.6g of Sharpshooter yielded 1,568fps @ 15,583psi/18,420cup.
This is a 1903 44 W.H.V. "Draw Set". This was Winchester's first year production of this cartridge. The cartridge in this set contained 20.8gr of Sharpshooter powder. Dissected REM-UMC loads of the time-frame also used 20.0gr of Sharpshooter. By 1945, Winchester's cartridge powder samples had dropped to 14gr of Sharpshooter powder and discontinued. Remington still sold HV loads into the 1970's, but they were no more than normal pressure/velocity loads. Remington's final offers were called "Express" loads and matched Winchester's normal "substandard" load performance by 1979.
On a side note, Rem-UMC also used 19gr of Sharpshooter for their version of the High Velocity cartridge. The REM-UMC HV version was basically identical and the headstamps between the two companies still shows the desire to be separate. Remington uses the 44-40 HV designation while Winchester uses the ".44 W.H.V. M-92" designation.
Let's get to the components;
HEADSTAMPS
There are two variants of head stamps reported for the 1903 to 1928 cartridges and are as follows;
1903-1928
Headstamp: 1903-1928
A - W.R.A. Co. .44W.H.V.M-92
B - W.R.A. Co. 44W.H.V.M-92
A few things to note here since you can't see the headstamp itself unless you go back to the headstamp page.
Headstamp Variation A
The dot in front of the "44"
The "44" would be in Roman text
There is a dash between the M and 92.
Headstamp Variation B
Same as variation one with the exception that the "44" would be normal text.
There is only one variation for 1929 to 1938
1929-1942
W.R.C. Co. 44 W.H.V.M.92.
Note the dot in front of the 44 is omitted and the dash is changed to a dot between M.92. Also note the gap between the 44 and the W.
CASINGS
All cases were made of brass but had different features. The main feature would be the type of crimp used at the base of the bullet for bullet retention. Between 1903 to 1928 there were four different methods.
No Crimp
Cannelure
Knurled
Stab
The first three are common, the cannelure was usually a thin smooth line while the knurled was a thicker jagged type like the marks an electric kitchen can opener would leave on a can as it was opened. The last..the Stab crimp, was four evenly spaced out short horizontal crimp lines.
These new cases for 1929 to 1938 would use the larger Nickel primers, the No. 111 These primers had two variations, most were Oval but some were flat. Winchester tested flat primers every so often but always reverted back to Oval until 1976.
1929 to 1938 the casing variations were much the same but with only two variations, no crimp and a Knurled crimp.
PRIMERS
There were four different primer variations between 1903 to 1928 f which all were of the small type,
Oval - copper
Oval - copper with the "W"
Oval - brass
Oval - copper with a "W" w/horizontal lines under the "legs"
POWDERS
1903 to 1928 - 1903 dissected draw set cartridge showed 20.8gr of Sharpshooter powder
1929 to 1942 - Dissected cartridges yielded Sharpshooter powder, however, the charge amount consistently lowered over time to as low as 14gr by the 1940's.
BULLETS
I hope most of you are already familiar with the bullet types, this will simplify things greatly! However, there are some features I would like to touch on a bit. By now the bullets used were 200gr. These particular 200gr bullets came in two or maybe three variations/options.
Gilding Brass Jackets
SP or Soft Points
FP or Full Patch (full metal jackets for you youngsters)
SP-Belted (not sure but may look like an exposed forward driving band)
These bullets were stamped with a "W" just above the mouth crimp on the Ogive. Those with this "Belt" will have the "W" stamped on the Belt. If you think the Tin has long been gone, check inside this "W" for traces of Tin. (Shuey)
Early on these Gilding brass jackets were plated with either Cupronickel or Tin. It is not clear if Cupronickel was actually used on the 44-40 bullets or just Tin. Tin is easily eroded by constantly polishing while Cupronickel will not come off. I have a few that have withstood the test of time but who knows... Shuey does not list any 44-40 HV loads as using Cupronickel, only Tin. The Cupronickel/Tin was used as a "lube" to prevent the soft Gilding copper from fouling the bore.
One last note. On these later offerings, the very last cartridges did not have Tin coatings on the Gilding jacket bullets.
From 1929 to 1942 the HV loads used 19gr/20gr of Sharpshooter. This gave nearly 1,600fps and 18,000cup (HV Proof Pressure was 22,000cup). Some late (1930's) offerings yielded only 14gr of Sharpshooter and some earlier offerings (post 1929) only 15.5gr leading one to believe that these HV loads, just like normal loads, were being neutered every year.
Two dissected Remington HV loads yielded (UMC) 18.8gr and two (REM-UMV) 19.3gr/20hr of Sharpshooter.
Note the omittance of the "Low Pressure" call-out and the addition of the Special Sight Adjustment sticker.
This should be a late variation/offering .
Large Primer, post 1928
Flat primer
Normal "44", post 1928
No dot in front of the "44", post 1928
Not Tin plated
No W stamped on bullet
Gilding Jacket
Sharpshooter powder
Tin coated bullet could be post or pre 1929. This bullet was used to replicate HV loads tested in Clear Ballistics Gel. Performed excellent!
The Gilding SP was removed from the HV case photo'd. Similar in design but shows signs of a newer variation. Note the Tin plated bullet's crimp groove design is much like a lead bullet while the later design is more "U" shaped much like modern Winchester JSP bullets. The "U" shape design should not be trusted in handloads without a case cannelure or an assured resized neck for good neck retention.
The gel test results can be seen below. Impact velocity was 1,157fps and should be the velocity from a rifle at about 200 yards while normal loads would only be 1,035fps @ 100 yards. See Winchester's 1925 catalog.